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            Mechanical C&W


 
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Mechanical C&W

MECHANICAL (CARRIAGE & WAGON)

1.The Mechanical department(C&W)/JHS is headed by a JAG/Selection grade Officer designated as Sr. DME/C&W. He is assisted by DME/C&W & CDO/JHS.

 

NG area at GWL alongwith B.G. coaching depot is looked after by CDO/GWL.

 

2.CARRIAGE AND WAGON DEPOT IN JHANSI DIVISION

Coaching Depot

There are 5 Broad Gauge Depots and one Narrow Gauge Depot in the Division, the details of which are as follows: -

Broad Gauge

Depot

Washing pits

Rake Holding

No. of rakes per day

No.

Capacity

Primary

Turn round attention

JHANSI

CNB SIDING

 

 

22

 

 

CNB-2

10 Coaches

1 Rakes

2 Rake

CNB-6

12 Coaches

2 Rakes

1 Rake

STEAM LOCO SHED

 

 

SLS-1

14 Coaches

2 Rakes

--

New washing line

26 coaches

2 Rakes

--

Platform

 

5 Rakes

GWALIOR

TAJ SIDING

 

 

 

14

 

 

New washing line

21 Coaches

2 Rakes

--

BKD SIDING

 

 

1

20 Coaches

3 Rakes

--

Platform

 

 

--

--

--

2 Rake

BNDA

--

--

--

--

--

BIX

--

--

--

--

3 Rakes

KURJ

--

24 Coaches

2

1 Rake

5 Rakes

Narrow Gauge

Depot

Washing pits

Rake holding

No. of rakes per day

No.

Capacity

Primary

Turn round attention

GWO

1

8 Coaches

5

3 Rakes

--

3.Train Maintained in Division

Primary Maintenance

Depot

Sr. No.

TRAIN NUMBER

EX

TO

TOTAL NO. OF RAKES

COACHES PER RAKE

TOTAL COACHES

 

 

 

 

 

 

 

 

 

 

 

 

 

JHS

1

51818/51817 51805/51806 51807/51808

51812/51811

JHS

JHS

JHS

JHS

KURJ

MKP

BNDA

BINA

4

11

44

2

51813/51814

51803/51802

51801/51804

JHS

JHS

CNB

LKO

CNB

MKP

4

10

40

3

51831/51832

51828

51830/51829

51827

JHS

JHS

ET

ET

AGC

ET

NGP

JHS

4

11

44

4

51822/51821

JHS

KURJ

1

5

5

5

51815/51816

JHS

AGC

1

10

10

6

11109/11110

JHS

LKO- MTC

2

12

24

7

11105/11106

JHS

KOA

1

15

15

8

11103/11104

JHS

BCT

1

22

22

9

51861/51862

51863/51864

51865/51866

51867/51868

51869/51870

AIT

KONCH

1

3

3

10

11801/11802

JHS

ETW

1

11

11

11

21801/21802

JHS

RTM

2

4

8

 

 

 

 

GWL

1

11123/11124

GWL

BJU

3

21

63

2

11107/11108

GWL

BSB

2

18

36

3

12175/12176

GWL

HWH

1

20

20

4

11125/11126

GWL

RTM

2

21

42

5

12197/12198

GWL

BPL

1

11

11

6

51882/51881

GWL

AGC

1

10

10

7

51883/51884

GWL

DMO

2

10

20

8

11101/11102

11111/11112

GWL

PA

BLP

1

16

16

9

51887/51888

GWL

BIX

1

10

10

KURJ

1

01841/01842

KURJ

KKDE

2

21

42

Turn round attention

DEPOT

Sr No

TRAIN NUMBER

EX

TO

COACHES IN RAKE

JHS

1

51832/51828

JHS

ET

10

2

51813/51814

JHS

LKO

10

3

12280/12279

JHS

NZM

20

4

51807/51808

JHS

BNDA

10

5

51805/51806

JHS

MKP

10

6

51812/51811

JHS

BINA

10

7

12049/12050

JHS

NZM

14

8

51821/51822

JHS

KURJ

05

GWL

1

59826/59823

59824/59825

GWL

BIX

10

2

22547/22548

GWL

ADI

20

 

KURJ

1

19665/19666

UDZ

KURJ

20

2

51822/51821

JHS

KURJ

05

3

51801/51802

KURJ

CNB

12

4

22163/22164

BPL

KURJ

14

5

51818/51817

JHS

KURJ

10

BIX

1

21126/25

BIX

RTM

20

2

59822/21

BIX

KOTA

10

3

51887/88

BIX

GWL

10

4.Cleaning contracts running in Jhansi division

Depot

Contract

JHS

Mechanized coach cleaning & Turn round attention

Clean train station

On board housekeeping services (Recently Suspended)

GWL

Mechanized coach cleaning & Turn round attention

On board housekeeping services (Recently Suspended)

KURJ

Mechanized coach cleaning & Turn round attention

 

5.MECHANIZED LAUNDRY AT GWL

 

To provide washed and good quality linen to passenger, a mechanized laundry capacity 1 ton per shift has been started from 03.11.2016 at Gwalior. All trains originating from GWL are covered.Presently due to COVID’19, it is lying closed.

6.Division holding of coaches

Broad Gauge

Sr. No.

 

LW/FACCN

LW/FAC

LW/ACCZ

LW/ACCW

LW/ACCN

LW/ACCNW

LW/GSCN

LWS/GS/CZ

LWLRRM/ SLR

TOTAL

1

Bare Req.(ICF)

2

4

4

10

28

2

89

251

70

460

Bare Req.(LHB)

0

0

0

2

5

0

16

9

4

36

Total Bare Req.

2

4

4

12

31

2

105

260

74

496

2

Total Spare

1

1

1

2

5

1

15

32

9

67

3

Total Req.

3

5

5

14

36

3

120

292

85

563

4

Availability

3

2

9

13

39

1

116

226

59

468

5.

Shortage

0

- 3

+4

-1

+3

-2

-4

-66

-26

- 95

Narrow Gauge (GWO)

GSCZ

GSCZLR

SCZ

SCZR

GSCWR

S

RA

CD

GS

RD

TOTAL

32

5

4

3

1

1

1

1

4

1

53

Presently narrow gauge train service is suspended.

7.FREIGHT DEPOTS

 

There is only one Freight Depot in the Division at Jhansi

 

Activities:The following activities are done at Sick Line, Jhansi

 

  1. ROH of wagon (Defence wagon, Departmental, BCN etc.)
  2. Premium and Intensive examination,
  3. Light repair & heavy repair works on wagons.
  4. Local Manufacturing of items in Ancillary shop/Machine shop and blacksmith shop

 

DEPOT

ROH Target

JHANSI

75 Wagons Air braked stock/month

 

8.DEFENCE YARD

 

There are 02 Defence yards in JHS Division. Mainly dealing in military stock & VP movement

a.JHANSI DEFENCE YARD

b.BAB DEFENCE YARD

JHANSI DEFENCE YARD

The holding of freight and coaching stock as on 06.02.2019 are as under:-

Stock

Holding

Freight

·MBWT

273

·DBKM

22

·BRS

35

·BFAT

157

·MRG

01

·BVZC/ZI

05

Total

493

Coaching

·AC

14

·MSGCN

02

·ML

01

Total

17

 

BAB DEFENCE YARD

 

The holding of freight and coaching stock is as under: -

Stock

Holding

Freight

·MBWT

139

·DBKM

121

·BRS

17

·BFAT

95

·MRG

07

·BCN

06

·BVZC/ZI

06

Total

391

Coaching

·AC

09

·MSGCN

02

·ML

01

Total

12

 

9.IMPORTANT HIGHLIGTS/ACHIVEEMTNS

 

1.

Quick Watering system

ØThe work of Quick Watering System has been completed at Jhansi.

Ø3600 meter pipe line of 200mm dia laid down on platform from 1 to 8 Nos. except 7.

ØRate of water flow is 150 Liter/minute instead of 70 liter/minute

ØIn this system SCADA, VFD and HMI provided.

ØThis will monitor the water and electric consumption.

ØFor ensuring uninterrupted power supply one 500 KVA DG set provided.

Ø03 Nos., 125 KVA motors with pump have been provided for continuous high pressure water supply.

ØSMS based pump operation provided.

 

https://ncr.indianrailways.gov.in/uploads/files/1624876486568-c n w 1.jpg n w 1.jpghttps://ncr.indianrailways.gov.in//downloadfile_2.jsp?filename=1624876517159-c n w 2.jpg n w  2.jpg

The view of Control RoomThe view of Main Header

 

https://ncr.indianrailways.gov.in//downloadfile_2.jsp?filename=1624876623257-c n w 3.jpg n w
https://ncr.indianrailways.gov.in//downloadfile_2.jsp?filename=1624876638625-c n w 4.jpg n w   4.jpg   3.jpg

The view of DG & Control PanelThe view of pipe line laid

2.

Hot Axle Hot Wheel (HAHW) Detector

 

ØHot Axle Hot Wheel detector installed near ‘F’ cabin, Jhansi on up route.

ØAny value deviating from the norms, trigger alarms via SMS to preferred mobile Nos. at control Office and train passing supervisors for potential actions to safety.

ØTotal 162004vehicles passed on this system.

Ø92 cases have been reported. 61% cases were reported confirmed and 39% cases were not confirmed.

Ø03 cases of hot axle were reported. Wagons were detached at Jhansi.

 

The view of Hot Axle Hot Wheel (HAHW) Detector

 

3.

Installation of Fire Detection System.

ØFire detection system provided in 45 coaches.

ØIn this system 10 smoke detector and 04 Nos. heat detector sensors are installed in coach bay and lavatories respectively.

ØSignals sent to control panel which further activate the brake control device.

The view of fire detection system installed in AC coaches

 

10.Innovation

1.

Wheel Changing Device

ØDue to wheel defects, wagons are detached enroute and wagon/coaches ineffective increases.

ØTo resolve this issue, Wagon Repair Depot, Jhansi has developed a wheel changing device in situ condition.

ØThis carrier transversely moves on square rail longitudinally.

ØAfter withdrawing defective wheel set, a good wheel put on carrier and slide inside the wagon/coach body.

ØFurther wheel set is provided under the side frame/bogie and lowering of coach/wagon body is done.

ØBy using this device wheel sets can be changed at road side station in minimum time.

ØThis device is specially used for lifting the LHB coaches which needs to be lifted excessive high as bio toilet tank restricts the removal of wheel set while wheel changing is done.

The view ofrail bridge with carrierThe view ofwheel set being run out from trolley

 

2.

Testing Gadget to restrict CR Overcharging

The proper functioning of DV is tested with the help of Single Car Test Rig in open line. Presently no instrument/test rig is available for checking of CR over charging. Taking an innovative step C&W depot Gwalior has manufactured a test bench for checking the overcharging of CR. With the help of this device (without removing the DV), CR overcharging can be checked through SCTR. With the use of this device in sick line, the problem of overcharging of CR will be controlled; resulting in restricting the cases of brake binding enroute.

Checking Procedure

1.First connect the FP & BP hose pipe with SCTR

2.Charge 05 Kg/cm2 pressure through SCTR in BP. After charging, apply brakes by dropping the pressure of 1.6 Kg/cm2.

3.Close the BP cock of gadget and open the FP cock.

4.In this procedure FP Pressure (06 Kg/cm2) will be maintained in FP through gadget and brakes will be released.

5.After brake releasing, CR pressure should not be dropped less than 0.1 Kg/cm2for 10 seconds in ICF coaches and 25 seconds for LHB, which means CR is not overcharged.

The view ofCR Test BenchThe view of checking of CR overcharging

3.

Gadget for welding SF Liner

During ROH, numerous side frame liners are found excessive worn out, same are required to replace with new one. At the time of welding of manganese liner in trolleys it get shifted from their locations and improper welding takes place because of displacement of liners. To avoid this problem, Jhansi Wagon Depot has developed a gadget for proper fitment of liners before welding. With the help of this gadget both side liners are tightened in position to maintain the permissible gap and then welding is done all round the liner at proper location.

The view of SF Liner Gadget in isolation &on side frame of CASNUB trolley

 

4.

 

C.B.C. supporting device

in view of develop coach maintenance facility, an innovative C.B.C supporting device has been developed by coaching sick line, Gwalior for carrying out fitment ofC.B.C during maintenance/ IOH. It is a device which can be fitted between floor & bottom end of C.B.C.There is a lifting screw jack facility is middle part of this device, which takes load of C.B.C.by rorating spindle and facilitate to support the C.B.C. for easy fitment/maintenance.

 

The view of C.B.C supporting device

5.

Bolster Spring Changing device

For changing of bolster spring a gadget has been developed by coaching sick line, Gwalior. With the help of this device bolster spring can be change in enroute or during the maintenance. The parts used in this device are as under –

1.Trunnion (3mm)- 01 No.

2.Trunnion nut- 04 Nos.

3.Vertical shock absorber plate – 02 Nos.

4.Iron operating Rod (length 900 mm) – 01 No.

Parameter of device

a.Opening length of device – 700 mm

b.Closing length of the device – 460 mm

c.Total weight – 21 kg.

 

 

The view of ICF coach bolster spring device

 

By application of this device not only the safety of coaching stock will be ensured, but also the detention to coaching trains will be reduced significantly.

 


 

11.PERFORMANCE PARAMETER

 

S. No.

Item

Targets for 2021-22 (*)

Proportionate target

Actual upto - May'2020

Actual upto - May' 2021

% Variation (+/-)

Over target

Over last Year

Freight Items

 

 

 

 

 

 

1

Wagon detachment Enroute +Yard

34.00

5.67

4.00

1.00

82.35

75.00

2

Poor Brake power

0.00

0.00

0.00

0.00

0.00

0.00

3

Train parting cases

4.00

0.67

0.00

1.00

-50.00

0.00